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  • 汤义虎,刘金星,王凤艳.发动机可靠性设计与AI赋能[J].柴油机,2026,48(3):13-27.    [点击复制]
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发动机可靠性设计与AI赋能
汤义虎,刘金星,王凤艳
1上海船用柴油机研究所,上海 201108;2先进船舶发动机技术全国重点实验室,上海 201108
摘要:以失效概率为出发点,从系统摩擦学角度,考虑摩擦学系统概率、非线性等特性,建立发动机摩擦学可靠性设计方法。以活塞环缸套摩擦学系统为例,建立活塞环缸套宏微观多尺度分析模型,在此基础上,针对窜气量、滑油消耗等性能评价指标,基于机器学习,建立高效的可靠性分析代理模型,并对样本分布、尺寸公差、缸套温度等不同因素对系统失效概率影响进行分析。利用指示平均有效压力(indicated mean effective pressure,IMEP)方法,获取活塞组缸套摩擦力,并基于大数据机器学习,对活塞环缸套摩擦副监测参数缸套温度进行智能预测。研究成果可为活塞环缸套摩擦学系统可靠性设计提供理论指导。
关键词:  发动机  摩擦学  可靠性设计  大数据  机器学习
AI-Empowered Engine Reliability Design
Tang Yihu,Liu Jinxing,Wang Fengyan
1Shanghai Marine Diesel Engine Research Institute, Shanghai 201108, China;2National Key Laboratory of Marine Engine Science and Technology, Shanghai 201108, China
Abstract:Based on the perspective of failure probability and adopting a system tribology approach that accounts for probabilistic and nonlinear characteristics,a reliability design method for engine tribological systems was established.Taking the piston ring-cylinder liner tribological system as an example,a macro-micro multi-scale analysis model was developed.On this basis,an efficient surrogate model for reliability analysis was constructed using machine learning,targeting performance indicators such as blow-by and oil consumption.The effects of various factors,including sample distribution,dimensional tolerances,and liner temperature,on system failure probability were analyzed.Using the indicated mean effective pressure(IMEP)method,the friction force of the piston assembly-cylinder liner was measured.Based on big data and machine learning,an intelligent prediction of the liner temperature — a key monitoring parameter of the piston ring-cylinder liner tribo-pair — was achieved.The research results provide theoretical guidance for the reliability design of piston ring-cylinder liner tribological systems.
Key words:  engine  tribology  reliability design  big data  machine learning