摘要:针对某型号柴油机机体存在的微量变形及缸套安装底孔尺寸和主轴承孔同轴度超差的问题,在对几种时效工艺分析的基础上采用了基于频谱谐波技术的振动时效工艺。介绍了振动时效工艺方案、过程以及最终效果,并对该时效工艺的经济性做了评估。结果表明:采用该时效技术不仅解决了机体这种大型薄壁框架式铸件存在的微量变形问题,且在保证生产周期的前提下节约了大量的人力、物力。目前该技术得到了推广应用。 |
关键词: 机体 变形 振动时效 |
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Application Research and Practice of VSR Based onHarmonic Spectrum Technology |
Wang Lianhong,Ji Haiye,Zhang Fang,Zhang Xuedong,Guo Jushou |
North General Power Group Co.,Ltd., Shanxi Datong 037036 |
Abstract:To eliminate the micro-deformation of an engine body, and solve the problem that the size of liner installation base hole and the concentricity of the main bearing hole are out-of-tolerance, the vibratory stress relief technology based on harmonic spectrum technology is adopted through the comparison analysis of several aging processes. The VSR process program, procedures, and final effect are introduced and its economical efficiency is evaluated. The results show that the VSR technology could not only eliminate the micro-deformation of engine body, which is a kind of large thin-wall frame casting, but could also save manpower and material resources with the premise of ensuring the production cycle.Now the VSR has been put into application. |
Key words: engine body deformation VSR |